How to make bourbon at home with this beginner recipe – Still'n The Clear (2024)

If you're like a lot of folks who got into home distilling in order to make your own bourbon, then you landed in the right spot. In this tutorial, I'm going to show you how to make the simplest bourbon mash recipe that is designed for the beginner moonshiner. So, get ready to take some notes cause you're going to want to try this one.

What is bourbon?

Bourbon is simply a whiskey with some very specific characteristics. There are a few technical rules a distiller has to follow to be able to label a whiskey with the word 'bourbon'. The rules listed below are legal requirements, but we are going to cheat a couple of these rules. Why are we going to cheat, you ask? First, we want to be able to create a great tasting bourbon at home at as low a cost as possible. We also want to be able to experiment with different recipes and not have to wait years to see how they turned out. Below are the technical rules for commercial distillers and craft distillers.

Bourbon Legal Definition

  • Bourbon must be made of a grain mixture that is at least 51% corn.

  • Bourbon must be distilled to no more than 160 (U.S.) proof (80% alcohol by volume).

  • Bourbon must be aged in new, charred oak barrels.

  • Bourbon may not be introduced to the barrel at higher than 125 proof (62.5% alcohol by volume).

  • Bourbon which meets the above requirements and has been aged for a minimum of two years, may (but is not required to) be called Straight Bourbon.

  • Bourbon aged for a period less than four years must be labeled with the duration of its aging.

  • If an age is stated on the label, it must be the age of the youngest whiskey in the bottle.

  • Only whiskey produced in the United States can be called bourbon.

Easy 10 gallon bourbon mash recipe

If you are new to home distilling and not completely comfortable converting starches then this recipe is for you. This recipe is going to use sugar, not starch conversion, and we aren't going to age it in a new oak barrel. Now don't worry, if you have an oak barrel you want to use with this recipe you can go right ahead with that. If you want to use an oak barrel, but don't have one you can check out the oak barrels right here

We're going to use oak sticks to get the bourbon flavor and color. Now keep in mind, you can't match a barrel aged flavor with a wood stick, but this will create great flavors and it will be cheaper and quicker, thus allowing you to try several recipes in a mater of months instead of years. We would love it if you wanted to try out the Still'n The Clear medium charred American White Oak sticks for aging your whiskey.

This recipe most definitely produces a distinctly bourbon whiskey. These rules just mean that we can't put a label on it and sell it in a store, but we weren't planning on doing that anyway, right?

Now, let's get to it, shall we?

The Simple Beginner Bourbon Recipe

6 lbs. Cracked corn

3 lbs steamed and crimped oats

15 lbs. Sugar

2 Tbls. DADY yeast

How to make bourbon at home with this beginner recipe – Still'n The Clear (1)

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If you're looking for an easy beginner-level bourbon recipe ingredients kit, you will be shocked at how simple this recipe kit is and how great it tastes. This kit is exactly what you need to make this exact recipe. Our kit has everything you need except sugar and water, and we've even included the medium charred American White Oak you need to age and color your bourbon. Your final product will have a beautiful color and hints of earthy vanilla/caramel notes from the medium charred oak. Give this kit a try today - you'll be glad you did.

Step 1

Heat 5 gallons of water to 160°F (71°C) in a pot large enough to hold the water, sugar, and grains.Add in the cracked corn and hold at that temp for 45 minutes. This will prep the cracked corn to release it's flavor into the mash. Be sure to continually stir so the corn doesn't scorch on the bottom of the pot while the burner is on.

Step 2

Turn off the heat and add in the steamed oats. The steamed oats have already been gelatinized so all you have to do is stir them into the hot water to rehydrate them. Now add the sugar and stir thoroughly so all the sugar gets dissolved.

Step 3

Transfer the mash to your fermenter and add the last 5 gallons of cold water. This will lower the temp down and hopefully it will lower it to 90F (32C) so you can pitch in the yeast. If it doesn't then wait until the temp of the mash drops naturally to 90F. Now add in the yeast. Your mash should start bubbling away within 24 hours of pitching the yeast. Allow the ferment 7 to 10 days to complete then strain of the wash from the grain.

If something is wrong and the mash doesn't start bubbling, then you can refer to this video about trouble shooting a stuck ferment.

Step 4

Now it's time to distill the wash. There are many different ways to distill whiskey and this article isn't specifically about that, but it's my opinion that a bourbon is best distilled as a single run from a pot still or non reflux column still. Once you have distilled your wash and you have made your cuts it's time to proof between 100 proof to 125 proof. Here is a video about this super simple method for proofing your whiskey to a specific value.

Step 5

Put your whiskey in a glass container and use 1 oak stick per half gallon to age it.

What kind of wood should I age bourbon with?

For this particular recipe you are going to use a medium charred American White oak. It is important the oak be well seasoned to remove a large percentage of tannins. You can char the oak yourself or you can purchase oak already prepared for the aging process. Try our medium charred Ozark White Oak.

Order Now

Our oak is harvested in the Ozark Mountain range of Arkansas. Use this American White Oak to age, color, and flavor your homemade whiskey. This will create some great vanilla/caramel notes. A 1 lb. kit (8 individual sticks) will oak/age several gallons of moonshine. As many gallons as you can get out of this kit, you just can't go wrong. Plus there is no additional charge for shipping. -Moonshine Not Included, lol-

American White Oak sticks- Charred Medium

Our Oak staves are seasoned and Naturally dried- NO KILN DRIED OAK

6" long x 5/8" thick x 1 1/8" wide

How long should I leave the oak in?

I have created a Guide sheet for aging whiskey with oak sticks. Get all of ourFREE Downloadable Guide Sheets.

How to make bourbon at home with this beginner recipe – Still'n The Clear (3)

How to make bourbon at home with this beginner recipe – Still'n The Clear (2024)

FAQs

What are the 5 rules of bourbon? ›

To be bourbon, whiskey must be (1) made and aged in the U.S., (2) made from a mash that is at least 51% corn, (3) distilled to a proof no higher than 159 (79.5 percent ABV), (4) aged in new charred oak barrels and put into the barrel at no more than 125 proof (“entry proof”), and (5) bottled at no less than 80 proof, ...

What ingredients do you need to make bourbon? ›

To make a fermentable base, distillers will mix grains—corn, rye, and barley malt—with water and yeast. They then heat and stir the mixture (sometimes called “bourbon mash”) to ensure it's well combined and ready to ferment.

How is bourbon made step by step? ›

Table of content
  1. Description of bourbon production. Grain selection and mixture (Mash Bill) Water. Cereal cooker (Cooker) Yeast preparation. Alcoholic fermentation. The Beer Well.
  2. Firing process. Sour Mash. Animal feed.
  3. Filling into barrels.
  4. Barrel storage. Bearing with rotation. Storage without rotation. Warehouse fire.
  5. Bottling.
Feb 27, 2024

What makes a true bourbon? ›

The Federal Standards of Identity for Bourbon state determine what is and what isn't Bourbon. For a whiskey to be considered Bourbon, its mash – the mixture of grains from which the product is distilled – must contain at least 51% corn. The rest of the mash is usually filled out with rye or wheat, and malted barley.

Why is Jack Daniels not a bourbon? ›

In conclusion, while Jack Daniel's is often mistaken for bourbon, it is technically classified as Tennessee whiskey. The distinction lies in the additional step of charcoal mellowing, also known as the Lincoln County Process, that Tennessee whiskey undergoes.

How long should bourbon be aged? ›

As long as bourbon is barrelled correctly, aging really has no requirement for how long or less. It can go for any amount of time. But, there are two exceptions to this – straight bourbon whiskey has to be aged for a minimum of two years, and bottled-in-bond must be aged for at least four years.

How long does it take to ferment bourbon? ›

Bourbon fermentation typically takes three days, during which the yeast converts the grain sugars into alcohol (ethanol or ethyl alcohol) and carbon dioxide. The liquid produced through fermentation is known as distiller's beer, or simply beer, which reaches an alcoholic content of around 8% to 9.5% ABV.

How is the best bourbon made? ›

Bourbon must be made in America and predominantly from corn. This makes bourbon unique among all other styles of whiskey. Furthermore, bourbon is never stored in used barrels. New oak barrels age bourbon slowly over time so it garners a deep amber color and rich flavors as it matures.

What grain must be used to make bourbon? ›

Bourbon can be made from a number of grains, however, at least 51% of this must be corn. Other grains, such as rye or malted barley, will still be used in a bourbon in order to add more intricate flavours to the expression. However, the primary ingredient in a bourbon legally must be corn.

How long does it take to make a bourbon? ›

Bourbon is aged for a minimum of two years in new, charred oak barrels. If bourbon is aged for less than four years, then it must say the age on the label. The aging process is a complex and long process that uses the temperature and humidity changes of the seasons to create delicious bourbon.

What's the difference between whiskey bourbon and bourbon? ›

Whiskey is a general term for an alcoholic liquor made from fermented mashed grains. Bourbon is the term for a whiskey made from a grain mixture that is at least 51% corn. Bourbon was traditionally made in Bourbon County, Kentucky, and most bourbon is still produced in the state of Kentucky.

How do you make bourbon straight? ›

Neat means that you don't add any water or ice. It's just room-temperature bourbon served from a glass. On the other hand, straight involves placing the bourbon in a glass with ice, shaking it or stirring it to cool it, and then straining it into a glass to serve.

Is Crown Royal a bourbon? ›

Specifically, Crown Royal is a Canadian whisky, and even though this technically uses a bourbon mashbill (64% corn, 31.5% rye, 4.5% malted barley), bourbon can only be made in America. Though the TTB originally approved the label, they reversed their decision and forced the brand to stop using the name 'Bourbon Mash'.

What are the three ingredients of bourbon? ›

The process is much like that of starting a sourdough bread. The Recipe - Bourbon is distilled from a fermented mash of grain, yeast and water.

Why can bourbon only be made in Kentucky? ›

There's no law mandating that bourbon must be produced in Kentucky, although it might seem that way given the state's dominance in distilling the distinctive corn-based, barrel-aged whiskey.

What are the laws of bourbon? ›

Straight bourbon must be aged for a minimum of two years, but straight bourbon aged between two to four years must display an age statement on the bottle indicating the age of the youngest spirit in the bottle. Straight bourbon aged over four years requires no age statement.

What should every bourbon drinker have? ›

We've curated a list of our favorite gifts for bourbon lovers (besides our own, of course).
  • MONOGRAM WHISKEY GLASSES.
  • THREE GLASS WHISKEY FLIGHT BOARD.
  • ENGRAVED DECANTER SET.
  • BOURBON NOSING KIT.
  • MIXOLOGY SET.
  • CRAFTHOUSE BY FORTESSA co*ckTAIL SMOKING BOX.
  • BOURBON BARREL STAVE WOOD SIGN.
  • BOURBON VANILLA SOAP.

What is the rule to be called bourbon? ›

Rule #1 –To be called bourbon, it must be made in the United States. (Crown Royal is Canadian, and doesn't have an “e”, so that's definitely not bourbon.) Rule #2 – Bourbon must be made from a fermented mash of at least 51% corn. (Anyone else thinking of the old TV Show “Moonshiners” right about now?)

What is the proof rule for bourbon? ›

While bourbon must be 80 proof or higher, it typically runs between 80 and 100 proof. Some consider 100 proof to be the traditional benchmark of a spirit.

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